The Studio – Jewelry Blog by Rio Grande

Rolling Mill Know-How Part Two: Tips on Use, Care, and Maintenance

Jul 14, 2014
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ronda

Rolling mills are great tools to have in any jewelry shop. They provide quick and efficient ways to roll out metal stock as well as countless ways to texture, pattern, and rework your metal creations. If you're still hunting for the perfect rolling mill, take a look at the post I wrote last month on the topic, Rolling Mill Know-How Part One. Once you've selected your rolling mill (or even if you've had one for years) this post includes some great rolling mill tips; from unpacking your mill to regular care that will keep it performing its best for years to come to diving in and using it for a million different jewelry-making tasks!

durston1

Dual mills offers more options for both flat and wire rolling.

Where Should I Put My Rolling Mill? How Do I Care for It?

Rolling mills are extremely heavy; before unpacking your mill, plan how you'll lift it and where you're going to mount it. Make sure to mount your rolling mill to a sturdy table, countertop, or a rolling mill stand that has been secured to the floor. The stand or counter you choose must be capable of supporting the weight of the mill and you must be able to bolt or secure the stand firmly to the floor. Without attachment to the floor, one could not achieve the tremendous leverage necessary to operate the mill and there would be a risk of tipping it.

Rolling mills come encased in grease; this is a common protective measure for most steel tools during shipping. A white solvent and a lint-free cloth can be used to remove the grease from the rollers. Once the rollers are clean, rolling can begin. To keep them working effectively, the rollers will need to be lubricated or polished regularly. In the following video, master goldsmith and renowned teacher Ronda Coryell demonstrates her method for polishing her mill. She creatively uses a dowel rod, a rag, and Simichrome Polish® to shine and provide corrosion resistance to the rollers of her rolling mill.

Maintaining a rolling mill is fairly simple: oiling and protecting the rollers from corrosion by following the advice in Ronda's video or using a corrosion-resistant oil like 3-in-1® oil, or another rust preventative will help keep the mill rollers in excellent condition. The gears are self-lubricating and do not need to be serviced. Based on the model of your mill, additional maintenance may be required, your operator's manual will include all the details. Avoid putting dirty or wet metal through the rolling mill as this can cause damage to the rollers. Protecting the rollers is of the upmost importance—once the rollers become damaged, they can difficult to refinish and costly to replace.

Durston has put together a helpful guide to using and maintaining a Durston mill that you will find very helpful in learning to use your rolling mill.

What Are Some Great Uses for My Rolling Mill?

There are several different ways that a rolling mill can be used. Rolling out ingots, sheet or wire. Imprinting on sheet metal, foldforming, and mokume gane are a just a few of the ways rolling mills are commonly used.

Here are the simple steps for using a rolling mill to thin sheet or wire:

  1. Anneal a piece of sheet or wire. Be sure to clean it by pickling it, rinsing it with water, and drying it thoroughly.
  2. Before feeding the metal through the rollers, open the rollers and close them onto the metal to where you can barely remove the metal from the rollers. Remove the metal and note the dash on the dial, then count the number of notches as you close the wheels tighter. Be sure not to over-tighten the rollers and apply too much pressure to the pieces of metal. The handle should turn with some force, but it should never take your full body weight to turn the handle as this much pressure can damage your rolling mill.
  3. After rolling metal through the mill, flip the piece from end to end and roll it through again without adjusting the roller height.
  4. Repeat Step 2 to roll the metal thinner. The metal will start to harden and may need to be annealed again. Continue to repeat until the desired thickness is achieved. Remember to anneal each time you feel the metal is becoming work hardened.
patterns

With your rolling mill and Bonny Doon Pattern Plates, you can create beautiful textures on your metal!

Pattern rolling or imprinting patterns onto sheet metal is another of the more common uses for a rolling mill. Pattern plates such as the Bonny Doon Pattern Plates will produce a detailed, low-relief pattern on metal when they are run through your rolling mill. You can also create your own pattern plates or use everyday items like paper towels or dried leaves to emboss texture on your metal.

For basic pattern rolling:

  1. Take a pattern plate and a piece of metal that is the same size as the plate.
  2. Anneal the metal, clean, and dry it. Annealing the metal will make it softer and much easier to roll as well as making it possible to create a deeper and crisper imprint.
  3. Stack the plate and the metal and determine the height of the rollers you need (as you did in step 2 of the previous instructions), again make sure the rollers are not too tight.
  4. Roll the metal and the plate through the rollers. Your metal will be beautifully patterned.

If you'd like more detailed instructions, take a look at our Bonny Doon Pattern Plate Instruction Sheet.

Also, visit riogrande.com to see all of our rolling mills and click on the "Videos, Projects,Classes & More" tab to find a wealth of helpful information, videos, and projects featuring these "must-have" machines!

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Seamless Summer Rings with the Bonny Doon Split-Die Ring-Forming Kit!

Jul 3, 2014
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Molly Therese Bell
bonnydoon

It’s hot outside!! In these temperatures, chunky necklaces and bracelets are shed in favor of simpler choices—like lightweight, easy-to-wear rings! Use the Bonny Doon Split-Die Ring-Forming Kit to create perfect, summertime rings, every time. Today, on The Studio, Phil Poirier demonstrates this ingenious tool—watch and then dream up your own line of summertime rings!

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Look at What You Can Do with Bonny Doon Hydraulic Metal Forming!

Jan 8, 2014
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Shelby Chant
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Ashli Brooke Taylor created her Baroque-inspired Copper Pendant using the Bonny Doon hydraulic press. This innovative and powerful tool allowed her to direct all hydraulic energy on the design rather than expending her own physical energy on forming the metal with a hammer. After you see Ashli’s beautiful results, you’ll be asking yourself what YOU can do with a Bonny Doon!

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“Man, That’s a Hydraulic Hammer!” Bonny Doon’s Urethane Forming Hammers

Sep 23, 2013
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Viqui Sanchez
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When Phil Poirier, of Bonny Doon Engineering, showed his new urethane hammer to Eddie Bell, vice president of manufacturing at Rio Grande, Eddie was immediately excited by its possibilities for jewelry-making and said, “Man, that’s a hydraulic hammer!” Although the Bonny Doon urethane forming hammer does rather look like a colorful plastic hammer, it is actually so much more than that! Take a look at today’s post on The Studio, and see what this dynamo can do for your metal forming!

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Education at Rio: Hydraulic Forming Classes with Phil Poirier

Jun 5, 2013
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Viqui Sanchez
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Years ago, I watched the founder of Bonny Doon turn a vase literally inside out using the ‘Old Gold’ press Bonny Doon manufactured back then. This many years later, G. Phil Poirier is still pushing the limits of hydraulic forming steadily outward—in this class I got a taste of just how far.

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Bonny Doon Small Forming Tools: The Latest Innovation in Metal Forming

Jun 18, 2012
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Spencer Baum
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At the 2011 SNAG Conference, Phil Poirier introduced his new hammer, vise, and stakes, to rave reviews. I’m happy to tell you that barely one year later…he’s done it again! At this year’s SNAG Conference Phil brought his brand new Bonny Doon Small Forming Tools, which take the innovations of his hammer and stakes to a whole new level. Check out today’s post to learn more!

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Texturing Metal with the Bonny Doon Hammer

Apr 23, 2012
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Spencer Baum
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When Phil Poirier designed the Bonny Doon Hammer, he was thinking about the ideal tools for anticlastic and synclastic raising. Since debuting the hammer at last year’s SNAG Conference, we have found that it is capable of much more than that.

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Education at Rio: Bonny Doon Hydraulic Press Class

Nov 14, 2011
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Yvonne M. Padilla

G. Phil Poirier from Bonny Doon Engineering came to Rio recently to teach us the basics of using his hydraulic presses. Join us for Rio in Motion in January and learn firsthand what makes these presses so cool!

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New Bonny Doon Hammers and Stakes

Aug 11, 2011
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Phil Poirier
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In the early 90s I created a line of jewelry which used anticlastic and synclastic shapes made from strips of gold and silver. The need for efficient hammers and stakes inspired me to develop and make a urethane-headed hammer and stakes which would form the shapes I needed. . .

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Bonny Doon Rolling Mill Pattern Plates in Action!

Mar 30, 2011
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Spencer Baum
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Phil Poirier of Bonny Doon recently paid us a visit here at Rio and we made a video to show off the popular Bonny Doon Rolling Mill Pattern Plates.
The creative possibilities are endless! Watch for a bunch of new designs on our website in April!

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